Process optimising

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Situation:

Your customers are always less satisfied with you because of accumulating quality problems, poor delivery performance, and too high prices. You really need to do something, but cannot afford mistakes or experiment with an uncertain outcome and even higher additional costs. Our specialists help you with the analysis of any deviations and in implementing of effective improvement measures.

Your benefits:

1. You receive practical methodical support from experienced industrial specialists (awarded with „Fabrik des Jahres“) – Factory of the Year.

2. We are not a classic consultant. We first identify and then get to the root of the problem and accompany you until the developed measures are working properly.

3. If necessary we train your staff in all relevant areas (quality management, project management, lean production, Six Sigma, change management, KVP, Kaisen,…) and help with the creation of your own structures and processes (e.g. internal Six Sigma organisation, performance measurement systems driven problem solving process, internal audits etc.).

4. We help with the preparation for certification or monitoring audits according to ISO 9001, ISO/TS1 4001 and train your internal auditors.


The contents:

The key aspects of optimisation:

marker Production: quick decisions, congestion management, effective labour division, ergonomic workplaces, system availability/TPM, flexible facilities / quick conversion, technology, planning, operational management, waste / costs.

marker Quality: Error prevention (PokaYoke, FMEA), process ability (SPC, MSA), Six Sigma, structured and effective management of customer complaints.

marker Internal logistics (inventory reduction, shorter process times, lean layout, pull control / Kanban)

marker KVP/Kaisen (lean management, identification number system for operative control / team board process)

 

Duration: depending on company size

Specialists: up to 30 years international experience in the automotive industry and mechanical engineering business areas (OEMs & supplier) and mechanical engineering.

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